manufacturer news | printer fleet remotely. These abilities allow Dr Alvetro’s staff to focus their time on more complex tasks that drive the business forwards. Commenting on her staff’s work, she said: “Two-thirds of their job has changed. They’re doing more digital set-ups and different parts of the digital workflow. Before, their main task was peeling prints off. The turn- around time for delivery of aligner cases has gone from one or two weeks to 24–48 hours. This is because the printing employee is freed up for fabrication, since Form Auto is doing the printing.” Form Auto extended the weekly active hours of produc- tion for the Form 3B+ printers to around 75–90 hours with zero additional labour by enabling them to run continuously at night and on weekends. This enabled a true third shift so that production does not end when the workday or workweek does. Dr Alvetro said that, before Form Auto, “I’d be here on the weekend because we had so much going on.” This is typical for those man- aging 3D printer fleets. After Form Auto, though, that all changed, and Dr Alvetro said, “I have not been here on a Saturday or Sunday since we bought Form Auto. Nobody has.” Even when she was first exploring how employing new technologies could help her practice, Dr Alvetro recognised that a digital workflow went beyond intra-oral scanners. “The thing we really dove into was 3D printing,” she said. Early adoption of digital dentistry technologies provided a valuable lesson. “Once you’ve bought the scanner, you’ve already made the major investment,” she explained, “and if you’re not 3D-printing in-house, you’re wasting it.” A completely digital workflow enables Dr Alvetro to see as many patients as possible and, more importantly, to provide them with the highest quality of care. For example, before Alvetro Orthodontics brought efficient production in-house, patients often needed to wait three or more days for an appliance after being scanned. Now, they can be scanned in the morning and have their appliance delivered in the afternoon. Entire aligner se- quences can be produced on the same day thanks to a digital workflow. Automated 3D printing is a major part of that but not the only part. Dr Alvetro accounts for the whole digital work- flow when deciding which products to use and how to use them. “One of the things that really helped efficiency is the ability to scan in every chair,” she said. “When people say, ‘Digital doesn’t help with my efficiency,’ the problem is the way they’re using it. They can only scan in one spot, or they just have one printer. You always need redundancy in your system.” As an example of how a digital workflow can improve the in-office experience, Dr Alvetro recounted the story of a patient who was moving to Chicago the day after her ap- pointment at the practice. The patient’s teeth had shown a little bit of movement since the last time she’d seen Dr Alvetro, and she was worried that she’d have to come all the way back from Chicago for the new aligners and to check the fit. Thanks to digital scanning, Formlabs’ printers, Fast Cure and Form Auto, that scenario could be avoided. Dr Alvetro said, “We were able to scan the patient, do the set-up, export the file, print the models and make the aligners. I said, ‘You don’t have to come back from Chicago. Come back later today.’ ” For Dr Alvetro, in-house digital orthodontics has become a major driver of practice growth. She pointed out that many of her peers who use intra-oral scanners still out- source the manufacturing of aligners, retainers and indi- rect bonding trays. In many cases, the laboratory bill for one month is equal to the cost of a printer. Often, when it comes to bringing production in-house, “The biggest expense in any office is personnel time, and it’s getting harder and harder to find people,” Dr Alvetro lamented, but with Form Auto, less labour time is needed to operate a printer fleet. “Your clinical staff will love you because they won’t always be thinking, ‘I have to go get the printer’,” she said. “It’s going to free up so much time.” Even practices that do not need to print as often as Alvetro Orthodontics does could see benefits from Form Auto, according to Dr Alvetro: “If you’re trying to make your front desk staff or your clinical staff jump in and 3D-print in between patients, you need a Form Auto more than me, because I’ve got dedicated digital staff. I think it’s for everyone who wants to print and wants to maximise the efficiency of their printer.” She pointed to reliability as a major reason Form Auto has made such a difference in her practice, saying: “It’s 100%. I mean, it does not fail.” Alvetro Orthodontics runs its two Form Autos around the clock. “They are third-shift workers,” Dr Alvetro joked. “They never call up sick. They’re in the basement working. Our invisible employees work 75–90 hours per week. Reliability, convenience and the ability to expo- nentially grow printing capacity overnight have cata- pulted Alvetro Orthodontics from a thriving practice to a digital dentistry powerhouse. Form Auto, Fleet Control and Resin Pumping System have enabled automation for Alvetro Orthodontics, allowing Dr Alvetro and her staff to spend less time working with printers. This equates to seeing more patients every day while adher- ing to the highest standards of care. Speaking about Alvetro Orthodontics, Dr Alvetro said: “We do all the printing in-house. It’s a phenomenal way to grow your practice.” For this purpose, she recom- mends the Form 3B+ printer: “If you invest in a printer, you should invest in this.” aligners 1 2024 57